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Dentsleeve Technical Note 4 Version 2 - Unblocking channels



Procedure for unblocking assembly channels

Warning - these instructions apply only for Dentsleeve silicone rubber assemblies

Assemblies at special risk

Blockage is very much more likely to occur with lumina that have a diameter less than 0.6mm.

Causes of blockage

Lumina block because material aggregates or solidifies in manometric channels, either because it has been passed down a channel, or has refluxed up it.

Be critical about the materials that you pass down assembly lumina. Always bear in mind the size of the channel, and the nature of the material that you want to pass down this.

Solids contained in body fluids can aggregrate within manometric channels if they are allowed to reflux into assemblies via side holes. If all channels are perfused, there is no risk of this. If some recording channels are not used in a measurement session, they should be filled with water, and then the luer connector plugged with the plugs that we supply with each assembly. These plugs are autoclavable, but must not be left inserted in the luer connector during autoclaving.

Thorough cleaning is essential after each use to prevent any internal build-up of solids from body fluids. See Dentsleeve Technical Note 3, Version 2 - 'Cleaning and sterilisation of Dentsleeve assemblies'.

First steps to correct blockage

Gentle flushing with a 20 ml syringe should be tried first, but excessive pressure must be avoided. Smaller syringes have considerably more hydraulic leverage than a 20 ml syringe and can easily cause rupture of manometric channels by generation of very high pressure.

Next steps to rectify blockage

  • Soak the shaft of the manometric assembly in isopropyl alcohol for one hour. Do not immerse the junction between the extrusion and the connector tubes in isopropyl alcohol, as this may disrupt the connections between the extrusion and connector tubes.

  • Observe all normal safety precautions appropriate for highly inflammable organic solvents.

  • Isopropyl alcohol causes a 5-10% increase of luminal diameter after a period of soaking, and also lubricates the silicone rubber surfaces of the extrusion.

  • After soaking of the extrusion, gently flush the blocked lumen with isopropyl alcohol. Ensure that full eye protection is worn to avoid eye injury from the isopropyl alcohol should the luer connector be forced off the syringe during flushing. The isopropyl alcohol makes the silicone rubber connector slippery, so this is a real risk. Also, cover the manometric assembly with a towel so that any jet of isopropyl alcohol that is forced out of a side hole is contained.

  • Use a 20 ml syringe, with only gentle pressure. Isopropyl alcohol weakens silicone rubber, so considerable care needs to be taken.
    If all else fails

  • Immerse the extrusion section of the assembly in toluene within a fume cupboard.

  • Observe all normal safety precautions appropriate for highly inflammable organic solvents.

  • Do not immerse the junction between the extrusion and the connector tubes in the toluene. Soaking of the junction in toluene will almost certainly destroy this.

  • Soaking in toluene produces an approximate 20% increase of the inner diameter of the manometric extrusion and lubricates its internal surfaces. Toluene also makes the silicone rubber extremely fragile. The blocked channel must then be flushed very gently with water.

  • Remove the manometric assembly from the toluene and leave in the fume cupboard to air for 24 hours. The assembly will return to its normal dimensions.

  • Autoclave the unblocked assembly.

  • Assemblies soaked in isopropyl alcohol or toluene must be completely free of these solvents before autoclaving is undertaken in order to avoid any risk of explosion.

    If you don't want to attempt to unblock your assembly -

    Please send it to us with details.
    We will do our best, but cannot be held responsible for damage resulting from our own attempts at unblocking assemblies.

             
             
             


    Warning
    - these instructions apply only for Dentsleeve silicone rubber assemblies

             
             

    Dentsleeve International Ltd

         

    Technical Notes